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Exothermic Welding System

ZINO

The Exothermic Weld Process

Exothermic welding is a cost efficient method of making large or small numbers of high quality electrical connections. It is a simple, self-contained system that uses the high temperature reaction of powdered copper oxide and aluminium, within a mould, to form permanent electrical connections.

Typical applications include:

  • Earthing for power plants and substations
  • Telecommunications
  • Transmission and power distribution lines
  • Cathodic protection
  • Rail connections

The Exothermic weld system:

  • requires no external power or heat source
  • creates high quality electrical connections
  • is completely portable
  • can be used safely with minimum training
  • is cost effective
  • can be used for over 70 standard connection configurations

The Exothermic weld connection

Exothermic weld connections have several advantages:

  • tolerant to repeated fault currents
  • highly conductive
  • do not loosen
  • excellent corrosion resistance 

Most Exothermic weld connections have at least twice the cross-sectional area of the conductors being joined, and an equivalent or greater current carrying capacity. Corrosion resistance is exceptional because of the very high copper content (> 90%) of the alloy.

 

 

System Features

Available in different sizes from 500W to 8kW Inverter & charge controller all-in-one Integrated energy management system & a variety of work mode Frequency isolation transformer design, safe, quiet and stable 110V/230V optional, 50Hz/60Hz adaptive With electricity or Diesel generator by-pass VRLA-GEL battery, long deep cycle life External batteries, flexible configuration Easy installation, convenient operation Fast and accurate delivery, do not wait again Free pre-sales technical support, including customization One-stop after-sales service for the whole solar kit.

 

Other subcategories related to Exothermic Welding System:

 

Making a Exothermic weld joint is a simple procedure as illustrated below

Accessories For Exothermic Weld

Types of connections

Rutin Connections Details

Cable to Steel PIPE Connection

Cable to Steel PIPE Connection Run Type

Tape To Tape Connection - Straight Type - Vertical

Tape To Tape Connection - Straight Type - Horizontal

Tape to Tape Connection –“T” Type Horizontal

Cable to Tape connection - Straight Type

Cable to Tape Connection –“T” Type

Cable to Cable Connection Straight Type

Cable to Cable Connection - “T” Type

Cable to Cable Connection -Interapted Cross Type

Cable to Cable Connection - Parallel Type - Vertical

Cable to Cable Connection - Pussing cross Type

Cable to Rod Connection –“T” Connection

Cable to Rod Connection - Cross Type

Cable to Rod Connection - “L” Type

Cable to Reinforcing Rebar Connection –“T” Type

Cable to Reinforcing Rebar Connection –“L” Type

Cable to Reinforcing Rebar Connection –Parallel Type

Cable to Steel Surface Connection

Cable to Steel Surface Horizontal Connection - Run Type

Cable to Steel Surface Vertical Connection - Run Type

Cable to Steel Surface Vertical Connection - Upwards Type

Tape to Steel Surface Connection - Upwards Tape

Inspection of ZINOWELD Connections Visual Inspection

Detailed descriptions of the above can be found in the attachment catalog.

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